Slider spring hength and strength calculation
Processing size:
1. ØD2=ØD+2
2. Ll = total spring length (L) - preload value of spring (N) - slider core pulling distance (L2)
Spring length calculation: (refer to picture 1 for length calculation)
★L≥H/(36%(compression percentage)-10%(pre-compression percentage)
Assuming the core pulling distance (L2)=15m, the total length of the spring L≥15/(36%-10%)=15/0.26=57.7
As we can see that the total length of the spring (L) should be taken as 60mm
Spring hole depth L1=L-L*10%-L2=60-60*10%-15=39mm

Strength requirements of the slider spring:
1. When the spring is applied to the core pulling of the slider, the load strength must be checked;
2. The weight of the slider on the top side must be kept within 2/3 of the maximum load of the spring; the weight of other sliders must be kept within the maximum load of the spring;
3. When the same slider uses multiple springs, the maximum spring load of the slider is the sum of the loads of all springs;
4. When calculating the maximum load of the slider spring, the compression amount should be in the pull-out state of the slider;
The spring load is calculated as follows:
Picture 2:
1. The slider is in the extracted state, so the length of the spring after being compressed is L1;
2. Assume that the free length of the spring is L;
Calculation way of spring load: load = spring constant X compression
That is: load = spring constant X (L-L1)
The spring constant can be obtained from the standard parts data of the corresponding brand (such as MISUMI);


Plastic injection mold heating
Feb 16, 2022When the plastic injection molding process requires the mold temperature to be above 80°C, a temperature adjustment system with heating function must be provided in the mold. In addition,...view
The sub gate of the plastic injection mold runner system
Jan 26, 2022In order to get the best injection quality, the gate type must be selected carefully, the coommon gate tyeps are: direct gate, side gate, pin-point gate, sub gate,valve gate of hot runner etc. Among...view
Design principles for wall thickness of plastic products
Jan 3, 2022The principles of wall thickness design for plastic parts are as follows: 1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking...view
The design requirements of slider wear plate
Jan 2, 20241. The wear plate of slider requires hardening treatment, with a hardness of 45-48HRC; 2. The friction surface of the wear plate is required to be 1.0mm higher than the slider surface (see picture-1);...view_20250317091113A018.jpg)
The basic points of designing gas-assisted injection molding
Apr 17, 20221. Firstly, considering the suitable wall thickness areas needs to be injected and hollowed out, and then decide how to connect them with the gas channel; 2. The gas channel should be arranged in...view
Comparison of water-assisted and gas-assisted injection molding
May 19, 2022Comparing with water-assisted injection molding technology and gas-assisted injection molding technology, the fundamental difference is the nature of the auxiliary molding media used. One is liquid...view
English
русский



