Slider spring hength and strength calculation
Processing size:
1. ØD2=ØD+2
2. Ll = total spring length (L) - preload value of spring (N) - slider core pulling distance (L2)
Spring length calculation: (refer to picture 1 for length calculation)
★L≥H/(36%(compression percentage)-10%(pre-compression percentage)
Assuming the core pulling distance (L2)=15m, the total length of the spring L≥15/(36%-10%)=15/0.26=57.7
As we can see that the total length of the spring (L) should be taken as 60mm
Spring hole depth L1=L-L*10%-L2=60-60*10%-15=39mm
Strength requirements of the slider spring:
1. When the spring is applied to the core pulling of the slider, the load strength must be checked;
2. The weight of the slider on the top side must be kept within 2/3 of the maximum load of the spring; the weight of other sliders must be kept within the maximum load of the spring;
3. When the same slider uses multiple springs, the maximum spring load of the slider is the sum of the loads of all springs;
4. When calculating the maximum load of the slider spring, the compression amount should be in the pull-out state of the slider;
The spring load is calculated as follows:
Picture 2:
1. The slider is in the extracted state, so the length of the spring after being compressed is L1;
2. Assume that the free length of the spring is L;
Calculation way of spring load: load = spring constant X compression
That is: load = spring constant X (L-L1)
The spring constant can be obtained from the standard parts data of the corresponding brand (such as MISUMI);
Unique Solutions Mold Profile
Dec 27, 2021USM (UNIQUE SOLUTIONS MOLD LIMITED) was founded in 2012 and is located in Dongguan City, Guangdong Province, a famous mold manufacturing province in China, the plant covers an area of 3500 square...viewSlider designing tips 1
Aug 3, 20221. After the slider core pulls out, the length of staying in the guide pin slot should not be less than 2/3 of the total length of the slider, for special cases, the slider slot can be partially...viewTemperature system of injection mold
Feb 8, 2022Hi everyone,the mold cooling time is the longest during injection, so the design of mold temperature system controlling is very important, we will talk about mold cooling, heating system in following...viewThe air trapping position in cavity and exhaust method
Mar 2, 2022The air trapping in cavity is usually in the following places: 1. Thin-wall structure cavity, the end of melt flow; 2. The junction of two or more melts; 3. The last area where the melt in the cavity...viewFive Major Steps of the Injection Mold Production Process
Dec 9, 2021Injection mold manufacturing can be roughly divided into the following steps: Process analysis of plastic products. Before the mold design, the designer should fully analyze and study whether the...viewDirect gate of plastic injection mold runner system design
Jan 19, 2022In order to get the best injection quality, the gate type must be selected carefully, the coommon gate tyeps are: direct gate, side gate, pin-point gate, sub gate,valve gate of hot runner etc. Among...view