Slider spring hength and strength calculation
Processing size:
1. ØD2=ØD+2
2. Ll = total spring length (L) - preload value of spring (N) - slider core pulling distance (L2)
Spring length calculation: (refer to picture 1 for length calculation)
★L≥H/(36%(compression percentage)-10%(pre-compression percentage)
Assuming the core pulling distance (L2)=15m, the total length of the spring L≥15/(36%-10%)=15/0.26=57.7
As we can see that the total length of the spring (L) should be taken as 60mm
Spring hole depth L1=L-L*10%-L2=60-60*10%-15=39mm

Strength requirements of the slider spring:
1. When the spring is applied to the core pulling of the slider, the load strength must be checked;
2. The weight of the slider on the top side must be kept within 2/3 of the maximum load of the spring; the weight of other sliders must be kept within the maximum load of the spring;
3. When the same slider uses multiple springs, the maximum spring load of the slider is the sum of the loads of all springs;
4. When calculating the maximum load of the slider spring, the compression amount should be in the pull-out state of the slider;
The spring load is calculated as follows:
Picture 2:
1. The slider is in the extracted state, so the length of the spring after being compressed is L1;
2. Assume that the free length of the spring is L;
Calculation way of spring load: load = spring constant X compression
That is: load = spring constant X (L-L1)
The spring constant can be obtained from the standard parts data of the corresponding brand (such as MISUMI);


The sub gate of the plastic injection mold runner system
Jan 26, 2022In order to get the best injection quality, the gate type must be selected carefully, the coommon gate tyeps are: direct gate, side gate, pin-point gate, sub gate,valve gate of hot runner etc. Among...view
The design requirements of slider wear plate
Jan 2, 20241. The wear plate of slider requires hardening treatment, with a hardness of 45-48HRC; 2. The friction surface of the wear plate is required to be 1.0mm higher than the slider surface (see picture-1);...view
Slider designing tips 2
Nov 22, 20239. The molding parting surface of the slider molding should be made as a shut-off surface as possible, and the width of the shut-off part should be at least 8mm, and do not make a shut-off surface;...view
Insert pin of vengting design for molded parts
Mar 20, 2022Insert pin of venting: It is difficult to make exhaust slot when end runner is not in parting surface during injection, and there is no matching gap available, but we could make the venting pin at end...view_20250317090912A017.jpg)
Several common process of water-assisted injection molding introduction
May 24, 2022According to the design of the injection molding machine and the casting system, the corresponding melt-returning process of water-assisted injection molding can be roughly divided into two types: the...view
Key points of gas-assisted injection molding process
Apr 20, 2022Gas injection parameters The gas-assisted control part is a device that controls the gas pressure in each stage, the gas-assisted parameters have only two values: gas injection time (seconds) and gas...view
English
русский



