Gas-assisted Injection Molding Equipment

The gas-assisted equipment includes a gas-assisted control part and a nitrogen generator, it is special and seperate system of the injection molding machine, and its only interface with the injection molding machine is the injection signal connection line. After the injection molding machine transmits an injection signal injection start or screw position to the gas-assisted control unit, it starts a gas injection process, and when the next injection process starts, another injection signal is given, and another cycle starts and so on. The gas used in gas-assisted injection molding must be an inert gas (usually nitrogen), the maximum pressure of the gas is 35MPa, and the maximum pressure of the gas can be up to 70MPa, and the nitrogen purity is ≥98%. The gas-assisted control part is a device that controls the gas injection time and pressure, it has a multi-group gas circuit design that can control the gas-assisted production of multiple injection molding machines at the same time, the gas-assisted control part has a gas recovery function to reduce gas as much as possible consumption.


Gas-assisted injection molding product defects and solutions
Apr 28, 2022Common defects and solutions of gas-assisted injection moulding: 1. Gas blows out the melt like in picture 1. Reason: insufficient pre-filled amount. When the plastic part is a locally thickened...view
Plastic injection mold cooling system design notice
Feb 14, 2022Design notice of designing the cooling system: 1. Normal molds can be quickly cooled to obtain a shorter molding cycle, and precision molds can be slowly cooled with a mold temperature thermometer; 2....view
Slider spring hength and strength calculation
Apr 22, 2024Processing size: 1. ØD2=ØD+2 2. Ll = total spring length (L) - preload value of spring (N) - slider core pulling distance (L2) Spring length calculation: (refer to picture 1 for length calculation)...view
Pin-point gate of plastic injection mold runner system design
Jan 24, 2022In order to get the best injection quality, the gate type must be selected carefully, the coommon gate tyeps are: direct gate, side gate, pin-point gate, sub gate,valve gate of hot runner etc. Among...view
Plastic molding shrinkage rate
Dec 30, 2021Plastic parts getting smaller by shrink, due to the temperature decrease during the molding process, and the shrinkage is expressed by the shrinkage rate, it is common plastic shrinkage rates are...view
The principle of mold temperature balance in plastic mold cooling system design
Feb 21, 2022The principle of mold temperature balance: 1. Due to the complexity of the plastic parts and mold structure, it is difficult to make the temperature of the mold completely consistent, but should be...view
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