Gas-assisted Injection Molding Equipment

The gas-assisted equipment includes a gas-assisted control part and a nitrogen generator, it is special and seperate system of the injection molding machine, and its only interface with the injection molding machine is the injection signal connection line. After the injection molding machine transmits an injection signal injection start or screw position to the gas-assisted control unit, it starts a gas injection process, and when the next injection process starts, another injection signal is given, and another cycle starts and so on. The gas used in gas-assisted injection molding must be an inert gas (usually nitrogen), the maximum pressure of the gas is 35MPa, and the maximum pressure of the gas can be up to 70MPa, and the nitrogen purity is ≥98%. The gas-assisted control part is a device that controls the gas injection time and pressure, it has a multi-group gas circuit design that can control the gas-assisted production of multiple injection molding machines at the same time, the gas-assisted control part has a gas recovery function to reduce gas as much as possible consumption.


Plastic injection mold runner system design points
Jan 9, 2022When designing the gating system, Firstly, we should consider making the plastic melt fill the cavity with core side quickly to reduce pressure and heat loss; secondly, it should be economically...view
Venting insert design of molded parts
Mar 13, 2022In the thin-walled cavity, the end of the melt flow, the bottom of the blind hole of the mold cavity, the end of the solid column of the plastic part, the bottom of the plastic part rib and screw...view
Gas-assisted injection molding product defects and solutions
Apr 28, 2022Common defects and solutions of gas-assisted injection moulding: 1. Gas blows out the melt like in picture 1. Reason: insufficient pre-filled amount. When the plastic part is a locally thickened...view
Key points of plastic injection mold runner system
Jan 12, 2022The sub-runner is a transitional channel between the main runner and the gate, as the sub-runner is the longgest part of gating system, so it is very important to enhance the parts quality and improve...view
Slider angle designing tips
Dec 4, 20231. Normally, all the insertion slopes of the slider are not allowed to be less than 3° to prevent excessive self-locking force and scratched; 2. The angle of the locking surface must be bigger than...view
Limitations of gas-assisted injection molding technology
Apr 25, 2022Gas-assisted injection molding technology has obvious advantages in thick wall thickness and pipe parts, but this technology still has many limitations, which are mainly reflected in the following...view
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