Design principles for wall thickness of plastic products
The principles of wall thickness design for plastic parts are as follows:
1. Making the wall thickness even is the first principle of plastic part design, it can make filling, cooling and shrinking even, good molding, high dimensional accuracy and high productivity. If the wall thickness can not be even due to some special requirements of plastic parts, the inclined plane should be used to gradually transition between the thick and thin walls. In addition, the ratio of thickness must be strictly controlled as follows: thermosetting plastic: pressing 1:3, extruding 1:5 thermoplastic: injection molding 1: (1.5~2);
2. Under the conditions of meeting the requirements of the structure and use of the plastic parts, use a smaller wall thickness as much as possible, so that we can get: the mold cools quickly, the part weight is light and saving material:
3. The design of the wall thickness of the plastic part should be able to withstand the impact and vibration of the mold ejection device, etc.;
4. There must be sufficient thickness at the connection and fastening place of the plastic part, the place where the insert is buried, and the junction of the plastic melt at the hole (welding mark);
5. When determining the wall thickness, the required strength during storage and handling must be considered;
6. To meet the wall thickness required for melt filling during molding, it is necessary to avoid insufficient filling or thin walls that are easy to burn, but also to avoid melt fracture or thick walls that are easy to produce depressions;
7. Different plastics have different reasonable wall thicknesses due to their different fluidity, see list 1 for details;
8. The fire rating required by the product, different fireproof grades correspond to different product wall thicknesses, if the product wall thickness has been determined, in order to achieve the required fireproof grade, it is often necessary to replace higher grade materials, if there is no suitable material, then it needs to be increased product wall thickness.

Design Tips of Vacuum Venting Mold
Mar 30, 2022There are some regular venting way which are parting surface venting, insert venting, insert pin venting and well-ventilated steel, but there is a special way is vacumm venting, it will need vacumm...view
Five Major Steps of the Injection Mold Production Process
Dec 9, 2021Injection mold manufacturing can be roughly divided into the following steps: Process analysis of plastic products. Before the mold design, the designer should fully analyze and study whether the...view
Water assisted injection molding introduction
May 11, 2022Like the gas-assisted injection molding process, water-assisted injection molding injects a piece of plastic into the mold cavity and core firstly, and then injects water to squeeze the melt plastic...view
Side gate of plastic injection mold runner system design
Jan 23, 2022In order to get the best injection quality, the gate type must be selected carefully, the coommon gate tyeps are: direct gate, side gate, pin-point gate, sub gate,valve gate of hot runner etc. Among...view
Factors affecting the cooling rate of parts by injection molding
Feb 9, 2022It should be shaped by cooling to get stable plastic part after plastic filling the cavity and core side, so most injection molds need to be equipped with cooling devices to make the mold temperature...view
Limitations of gas-assisted injection molding technology
Apr 25, 2022Gas-assisted injection molding technology has obvious advantages in thick wall thickness and pipe parts, but this technology still has many limitations, which are mainly reflected in the following...view
English
русский

_20250310164515A048.webp)

